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IoT technology offers great potential to positively impact the manufacturing industry by optimizing operations and increasing profitability. IoT-based energy & utility management systems use sensors and connected devices to gather equipment data on energy consumption, temperature, machinery, and other plant-related factors, which can then be used to optimize plant operations and optimize costs.

Let’s explore the potential of IoT-based utility & energy management systems for manufacturers by improving energy efficiency, providing valuable data, and increasing productivity.

1. Automated & centralized real time monitoring

Real time monitoring in an IoT-based energy & utility management

Automated and centralized real-time monitoring is crucial for modern-day manufacturing plants. With the help of advanced technologies such as sensors, IoT devices, and software platforms, it’s possible to monitor and control various critical parameters in real-time.

In a manufacturing plant setting, this could include monitoring electricity consumption from the power grid, runtime of backup generators, solar energy consumption, water usage, gas usage, and critical machinery such as HVAC systems, pumps, compressors, and more. By automating the monitoring of these parameters, manufacturing plants can optimize energy consumption, reduce costs, improve operational efficiency, and ensure that critical systems are always functioning optimally.

Automated and centralized real-time monitoring is a game-changer for modern-day manufacturing, enabling businesses to achieve greater sustainability, efficiency, and profitability.

2. Energy efficiency

Energy cost savings in an IoT-based energy & utility management

IoT-based energy & utility management systems can also provide real-time monitoring and analysis of energy consumption data, this can enable manufacturers to identify opportunities for energy savings, and also to track the progress of energy efficiency initiatives over time. This can help manufacturers to make informed decisions about energy management, and to take steps to increase profitability.

Moreover, such systems can automatically turn off lights and other equipment when a certain area is not in use, reducing unnecessary energy consumption. These systems also offer smart scheduling of building assets & equipment for maximum energy efficiency.

3. Machine energy benchmarking

Real time data analytics in IoT-based energy & utility management

Such systems also allow for machine energy benchmarking which provides valuable data on energy consumption patterns, allowing manufacturers to identify areas where energy efficiency can be improved.

For example, a manufacturer may be able to identify that a particular piece of machinery is consuming more energy than others, and take steps to address the issue.

4. Enhanced occupant comfort

Customer satisfaction

Such systems can also help to improve the comfort and productivity of the staff. For instance, by automatically adjusting the temperature, ventilation and lighting based on occupancy, buildings can create a more comfortable and productive environment. This can help to attract and retain staff, which can lead to increased productivity.

5. Remote asset management

Remote monitoring

Another potential of IoT-based energy & utility management systems is the ability to remotely monitor and control building systems, this can reduce the need for on-site staff and maintenance costs.


Overall, the use of IoT-based energy & utility management systems can be a powerful tool in enhancing profitability for manufacturers. By optimizing energy consumption, improving plant efficiency, and providing valuable data on energy consumption patterns, these systems can help to significantly optimize costs.

As the technology continues to evolve, the potential for even greater profitability becomes increasingly achievable.

Such systems have the potential to revolutionize the way manufacturers operate by optimizing costs, increasing profitability and improving the efficiency of plant operations. IoT-based energy & utility management systems can provide real-time data, enabling manufacturers to make informed decisions.

With the increasing adoption of IoT technology, it’s becoming essential for manufacturers to explore and implement IoT-based energy & utility & energy management systems to stay competitive in the industry.

Get in touch with our IoT specialists to know how ZenConnect, an IoT-based energy & utility management system can assist your manufacturing setup and enhance its operational efficiency further.

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